11' X 310' Fuller-FLS Rotary Kiln

This 11' X 310' Fuller-FLS Rotary Kiln has already been dismantled and is ready to ship. Formerly used for re-causticizing lime it has 4 support stations. It was new in 1998 and has been used for less than 1 year total.

Main Details:

• One (1) Used 11' X 310' Fuller-F.L. Smidth Rotary Kiln
• • New in 1998 and USED 12 MONTHS TOTAL ONLY
• • Formerly used as a lime reburning (recausticizing) kiln
• • Kiln shell of ASTM Spec. A-36 mild steel plate, shell thickness:
•       Tire section I: 2-1/4"
•       Tire sections II, III, IV: 2"
•       Intermediate section I: 1"
•       Intermediate section II, II, IV: 1"
•       Outlet to support I: 1"
•       Support 1 to support II: 3/4"
•       Support 2 to support III: 3/4"
•       Support 3 to support IV: 3/4"
•       Inlet and Outlet cones: 3/4"
•       Cooler section: 1"
• • 4 sets of supporting mechanisms, each consisting of 1 tire, 2 rollers with shafts,
•   1 graphite lubricating block and holder, 4 bearings and 1 structural
•   steel base. Each pier has a water cooling system for the support roller
•   bearings, complete with tank and pump.
• • FLS support rollers with self aligning ball and socket type bearings. Rollers
•   are made of high-grade cast steel, ASTM 148, Grade 120-95
• • Size of support roller I : 51-3/16" O.D. X 33-1/2" face, bearings
•   15-3/4" dia. X 22-1/2" long (FLS type 1958, 400mm dia.)
• • Size of support roller II, III, IV : 39-3/8" O.D. X 20-3/4" face,
•   bearings 11" dia. X 15-3/4" long (FLS type 1958, 280mm dia.)
• • Size of tire I : 13'2" O.D. x 11'4-1/2" I.D., 29" face
• • Size of tire II, III, IV : 13'0-1/2" O.D. x 11'4" I.D., 17-1/4" face
• • 1 Thrust roller mechanism, 50" dia. X 6" face roller, structural
•   steel base (on tire III)
• • Girth gear, 2-piece helical, 18-1/2" face, 212 teeth, mounted on
•   10 spring plates
• • Pinion gear, helical (19" face, 20T) with shaft, SKF 23144CC/C3/W33
•   self-aligning roller bearing pillow blocks
• • All-weather gear guard with base and lubricating wheel
• • Falk 1200T10 coupling (pinion-gearbox)
• • Speed reducer:
•       Santasalo Type 3C500N
•       312HP rating at 1180 RPM input
•       Ratio 75.656:1
•       Output speed 15.4 RPM, with couplings, guard and base
• • Kiln drive motor : 150HP 1180RPM 60Hz 480V 3 phase
• • Falk 1090T10 coupling (gearbox-drive motor)
• • Kiln operating speed with current drive configuration: 1.0-1.45 RPM
• • Kiln inching drive assembly:
•       Marland Cecon CEUS 2M clutch with 2 Amerigear F202-1/2 couplings
•       Hansen JKN53C right angle reducer, ratio 22.31:1
•       Marland CEBMAG-5CW backstop with 2 Amerigear F202-1/2 couplings
•       20HP 1800RPM 60Hz 440V motor
• • Kiln drive base
• • Emergency drive generator station with 40HP natural gas engine
•   (provides electricity to kiln inching drive motor in event of power failure)
• • CVS natural gas kiln burner, 95 MM btu/hr maximum, 76 MM btu/hr
•   nominal, fuel consumption 95,000 SCFH natural gas
• • Burner carriage, rail mounted
• • Gas valve train
• • Burner primary air fan, 2400 SCFM, 30" W.G., 25HP motor
• • Approximate weights:
•       Kiln Shell: 475,000 lbs.
•       Tires: 111,000 lbs.
•       Support Mechanisms: 137,000 lbs.
•       Drive Mechanism: 66,000 lbs.

For a price offer and further details please inquire

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